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5 steps for replacing a shotgun stock

If you’re more familiar with the build of a bolt action rifle, removing a shotgun stock can be puzzling at first. No obvious action screws and a bunch of stuff hidden inside. Here’s a quick run down on replacing a shotgun stock.

Step one: Remove the recoil pad

The reason you can’t see any action screws holding the wood to the metal is that you have one long bolt hidden in the buttstock that keeps it all together. Removing the recoil pad will reveal a hole in the centre of the stock, through which you can access that bolt.

A Phillips head screwdriver is usually the tool for the job.
A Phillips head screwdriver is usually the tool for the job.

If the screws holding your recoil pad to the stock are hidden in the rubber and you can’t see what tool to use, try a Phillips head screw driver. Most manufacturers still use these.

What's missing from this SKB? You'll never know if you weren't paying attention in the first place.
What’s missing from this SKB? You’ll never know if you weren’t paying attention in the first place.

Step two: Remove the stock bolt

These are usually pretty easy to remove, and all you need is a socket wrench with appropriate extensions and the correct size socket. Trial and error will help you find the right socket size, as each firearm is different.

Because these bolts are not overly tight, the slight differences between imperial and metric should not be too much trouble.

CAUTION: If you’re working on a semi-automatic shotgun, there are a lot of parts (including springs) that will shoot out if you do not hold the stock and action together and carefully remove the bolt and other pieces. Watch how they come out, as you’ll have to put it back together.

Step three: Do whatever it is you were going to do

This is the part where you clean your action, replace your stock, repair any cracks, or whatever it is that motivated you to remove the stock in the first place.

Step four. Reassemble

Putting it all back together is pretty simple, especially for U/O, SxS and pump-action shotguns. If you’re working on a semi for the first time, I hope you paid attention when you took all the bits and pieces out, or you may end up with a click but no bang the next time you go out shooting.

There may be some fining up to do at this point. If you’ve replaced your buttstock, you may have to grind the old recoil pad down to size, or you might want to use some sawdust, stain and oil to fill up fine gaps between the action and the replacement stock (if necessary).

This Hatsan Optima O/U got a good clean while the stock was off for replacement.
This Hatsan Optima O/U got a good clean while the stock was off for replacement.

Step five: Function test

With an empty chamber or dummy rounds (snap caps), test the firearm for function. This means loading, firing and unloading. This is the time you want to find out about it. Not in the blind or on the range.

 

Product review: Boyds Prairie Hunter gun stock for Swedish Mauser

Sometimes you find a winning combination. Something that just works for you. This has been my experience with the Prairie Hunter rifle stock from Boyds, combined with my 1943 Husqvarna Mauser – a dream come true. What makes this such an epic combination? There are several factors that combine to make this gun incredibly shootable, but for now, let’s look at the fancy piece of wood it’s sitting in.

The looks

The old Mauser looks perfectly at home on the range in its Prairie Hunter stock.
The old Mauser looks perfectly at home on the range in its Prairie Hunter stock.

The Prairie Hunter is a good looking stock, no doubt about it. The first time this rifle was on the range in its new configuration, an old time shooter said “such a pretty stock for such an old rifle!” And he wasn’t the only one. Laminates are known for being hardy, heavy and beautiful in an age of synthetic rifle stocks.

In the looks department, this stock was certainly helped along. Boyds provided this specimen with a nice, thick Limbsaver recoil pad and synthetic caps for the nose and grip. What adds to both the functionality and visual appeal of the rifle, is an adjustable cheek piece. The adjustments are made from the top, with an allen wrench, which means no adjustment knobs on the side of the rifle.

Full profile picture of the Boyds Prairie Hunter stock with adjustable cheek rest. This picture is here especially for Zach.
Full profile picture of the Boyds Prairie Hunter stock with adjustable cheek rest. This picture is here especially for Zach.

Final fitting needed

Boyds does advise that their stocks are made to their house actions (imagine how many actions they have!), so final fitting may be needed for your rifle. For this particular project, I received my stock in ‘unfinished’ condition. This means a final sanding and some polyurethane are needed. The reason for this, is that old Mausers come with several different bolt configurations, depending on the life they’ve had. This means that the channel that the bolt handle fits into should be determined by the end user, depending on their particular model. With a bit of work to do, Boyds doesn’t send you a finished stock, that you will then have to cut into and sand down anyway. Makes sense.

Some relieving of matriral was needed at the front of the mag well.
Some relieving of material was needed at the front of the mag well.

The bolt handle notching was easily done, and is covered in my series of articles on bedding and finishing stocks. With this particular stock, I found that the floor metal was a couple millimetres further back than I needed it to be. All I needed to do was to relieve some material from the front end of the mag well to get the metal sitting where it should, and mating up to the action.

I chose to bed my action, which was a bit more work still, and instead of polyurethane, I opted for a hand-rubbed finish, using Birchwood Casey Tru-Oil and Stock Sheen and Conditioner. The oil even gave a nice gloss to the plastic bits on the stock as well. Learn my lesson without doing the hard yards though, tape off the recoil pad if it’s rubbery. The oil will make this super sticky, and you will get all sorts of fluff on your butt pad for a while. You will eventually be able to rub it all off.

The Tru-Oil immediately brings out the character in the laminate.
The Tru-Oil immediately brings out the character in the laminate.

Performance

Oh what a joy. I couldn’t be happier.

And that’s not sarcasm!

The 6.5×55 is not known to have heavy recoil, but if you have a shortened barrel and sporterised stock, you feel every bit of it. Having purchased this rifle second-hand with the intention of restoring it, I was happy enough with the home-made sporter stock, but it was certainly made for a shorter person, and the lightweight nature of it didn’t do much to tame the kick of the old service round.

The extra weight associated with the laminate stock meant all sorts of recoil-reduction. I would definitely recommend going for this or a walnut stock over most of the synthetic options out there. The normal-person-sized length of pull also helped, along with the 1″ recoil pad. Don’t get me wrong, the stock isn’t overly heavy either. With a hollowed out barrel channel for free-floating and weight reduction, the balance and weight is nice. Most of the heft is around and behind the action – where you need it most.

Tall scope mounts are no problem with the adjustable cheek rest.
Tall scope mounts are no problem with the adjustable cheek rest.

Combining this with my MAE 6-30 ST suppressor, recoil concerns are now a thing of the past. So much so, that I can shoot off the bipod with my off-hand under the grip as a stabiliser, instead of holding down the fore end to stop myself getting a scope in the face, as I had to do with the synthetic-stocked Mossberg ATR a month or so ago.

Shooting with this configuration and my wife’s Vortex 4-12X Diamondback with BDC reticle, my wife and I were hitting 9’s and 10’s at the 300 metre Swiss Club shoot a couple weeks ago – even a 10.1! And this is with factory loads (Norma-Sierra 144gr).

Adjustable cheek rest

One of the major selling points of the configuration I now have is the adjustable cheek piece on the Boyds stock, and I would highly recommend this option on the next stock you buy. Below are a few of the reasons I love this feature:

  • easily adjust for different users and eye-relief
  • raise your line-of-sight for scopes that are mounted high due to large optic bells, iron sights or bolt handle clearance
  • quickly lower the cheek piece when needed for cleaning rod access
  • ensure proper cheek-weld to maintain repeatable, accurate shot placement

Overall impressions

There is a lot to be said for keeping old military rifles in their original condition. However, if you’ve bought yourself a bit of a project, or inherited a less-than-perfect specimen, a great place to start with your customisation efforts is a replacement stock from Boyds.

You can get a stock that is more suited to varminting, target-shooting or tactical-style precision matches than the military wood. These old stocks were made to be shot with full winter clothing, and to be light as well. As such, they transfer a lot of recoil to a normal-size shooter. You can also help your sweet Swede look as good as it shoots. With a nice-looking stock, like the one I have in a Nutmeg finish, you won’t feel out of place next to the Howas and Tikkas on the range.

The Boyds stock completes the set up, along with an MAE suppressor and BOLD Trigger unit.
The Boyds stock completes the set up, along with an MAE suppressor and BOLD Trigger unit.

Bear in mind, when you order a stock from Boyds and you are not in the States, you have to keep your order under $100 to avoid costly permits which make the process impossible. If you or someone you know is making a trip to the USA, take advantage. Or get friends and family over there to help you out. Worst case scenario, you can still get an amazing stock, but you may have to forego some of the bells and whistles.

Rifle stock bedding and finishing: Part 1

Properly bedding and finishing your rifle will not only help it look a million bucks, but will seriously enhance your accuracy as well. In this blog series I’ll be looking at bedding and finishing my Boyds Prairie Hunter stock for my Swedish Mauser.

The stock

The stock I’ve chosen for my small ring Husqvarna chambered in 6.5×55 is a laminate from Boyds Gunstocks, in their Prairie Hunter shape with a nutmeg finish. The stock has more weight than my current one, absorbing some more recoil, but also balancing well against the almost half a kilo of suppressor on the other end. It also has a more appropriate length of pull, and a nice recoil pad that not only reduces kick, but also gives me that little bit of extra length.

This stock has been provided with a few nice extras, including an adjustable comb and synthetic pistol grip and forend caps.

The Boyds stock and BOLD Trigger made a nice car package to come home to.
The Boyds stock and BOLD Trigger made a nice care package to come home to.

For some stocks, Boyds only provides their products unfinished, which is the case here. This is because some rifles come in so many variations of configuration, that they will necessarily require some fitting by the user. In this case it’s differences in bolt handle that make it a must for users to complete their own stock. Many older Mausers still have their straight bolt handles, but increasingly if you come across an old Swede, the bolt handle will be bent back, or you could even have an M38 bolt – or similar – which comes turned down from the factory.

After finishing this, and any other inletting adjustments needed, you can then apply your choice of protective coating. While Boyds recommends a polyurethane, I really like the hand-rubbed oil look, so that’s what I’ll be trying with this project. My Pro Varmint stock from Boyds does have the polyurethane finish from the factory, and I must admit, it looks good and is very hard-wearing. But hey, since I’m doing this bit myself, I may as well try something different.

The bedding compound

There are various bedding compounds and systems on the market, and you have some serious research and decision-making to do. Some newer factory rifles will come with an aluminium bedding block, while others are pillar-bedded.

Rifles that are bedded after the fact can be done in several ways, depending on your capability, tools, budget (if your smith is doing it), desired application and the needs of your rifle’s action.

Terminal Ballistics Matchgrade Bedding Compound - release agent, component A and component B.
Terminal Ballistics Matchgrade Bedding Compound – release agent, component A and component B.

Generally people choose between pillar or glass bedding, or both. Then there’s also a full, front or front-and-rear glass bedding job. Pillar bedding uses metal pillars, such as aluminium or stainless steel, to eliminate the risk of compression or crush when tightening the king screws.

The pillars are tubes that are epoxied in the action screw holes, for the screws to go through. This way, when the wood expands and contracts, or is put under pressure between the floor metal and action, the screws can always be done up to the same point, as the metal is pretty much impervious to these stresses.

Glass bedding is the process of using a compound, that is pretty much an epoxy in most cases, that is reinforced in a fibreglass-like way. The compound I prefer is Nathan Foster’s Matchgrade Bedding Compound, which is steel reinforced, and easy to apply.

Check back in for Part 2, where I’ll go over the first steps of the stock prep and bedding process.

Voere 22LR Bolt Action

No bolt, no mag – what to do?

It’s not unusual for an older rifle to make its way through the family tree and lose its bolt or mag along the way – especially .22s which can be used and abused. The other way no mag/bolt guns fall into our hands is through Trademe auctions, usually run by gun stores that have used older rifles for parts, and no longer need the barrelled action and/or stock. So, is it worthwhile trying to restore these firearms to their former glory?

What’s the value?

If it’s a family heirloom, it could have enough sentimental value for you to undertake the project regardless of cost. However, if you’re eyeing up an auction, it’s probably because you want to get a rifle together on the cheap. Depending on your scenario, it may or may not be worth the time, money and effort to restore the firearm.

A word to the wise – thoroughly research your intended purchase before assuming you can find the parts to complete the project. As an example, I wanted to put together a cheap shotgun and bought an SKB semi action and stock, missing the forewood and barrel. I had seen some barrels online, and figured it would be easy enough to put this thing back together.

However, I found out (like an hour after the auction), that the SKB factory had been shut down, and that the barrels that I had found in the States were not ideal. There are some available locally – for over $900. There goes the idea of a cheap shotgun. So I paid $29.50 for something that probably won’t ever be used for anything, except perhaps testing out gun blue or stock reconditioning products.

What’s the cost?

Sometimes you can source the parts, but you have to be inventive to keep the cost down. The thing is, if it was cheap to do, the gun store would have bought the parts and sold a complete rifle for more – so you know it’s not going to be a walk in the park.

A good example of getting creative is a rifle I got from my father-in-law. It’s a .22LR bolt-action from sometime around the ’70s or ’80s. It was sold by a trading house by the name of Wischo Kg Erlangen in Germany originally, essentially assembled from parts provided by various European manufacturers. The rifle is basically a Voere.

The rifle came into my possession for the princely sum of a nice bottle of wine. It had a decent looking barrel and a crisp two-stage trigger. However, it was missing the rear sight, magazine and bolt. By keeping my eyes open, I managed to spot a Voere parts auction on Trademe.

The auction was for an action and bolt, with about 8 inches of barrel attached. See below video of me firing this weird thing, after fitting it to the stock from the rifle I had acquired.

Included in the “barrelled” action was the rear sight – a stroke of luck. Also in the auction I got a 6mm garden gun without bolt, which is just a wallhanger in my office. Oh well. I’m never even going to try solve that mystery.

The Wischo rifle sporting the Voere sight, pictured next to the Voere bolt, action/barrel and trigger group.
The Wischo rifle sporting the Voere sight, pictured next to the Voere bolt, action/barrel and trigger group.

The issue then became whether the parts I bought on an (educated) whim for $40 would fit my rifle – as technically they were not from the same gun. Well, it turned out I was right with my assumption that the trading house rifle was a Voere in disguise, however the bolt wouldn’t close nicely and the rear sight was obviously different, as it had a larger dovetailed base.

A machinist/engineer friend of mine helped me take a small piece of metal off the action around the bolt, which got it cocking smoothly, and extended the dovetail to take the sight off the parts gun. This cost me a box of Heineken.

All that’s left to buy is a magazine, which I can get from here, or here, for between $100 and $150. So, all up, for the cost of a bottle of wine, a box of beer, $40 for parts and around $150 for a mag, I’ll have a nice wee shooter with a bit of character and a story worth telling. By throwing in some of my own time and effort, I can reblue the rifle and varnish the stock, and it will end up being a really good looking little gun too.

So, again, it can be worth it – but you’ve got have the time, and sometimes know the right people, to make it worthwhile restoring a non-functioning rifle.

The tools needed for this job are pretty simple and should all be in your tool box already.

Installing an aftermarket triger

Modern rifles with their out-of-the-box accuracy guarantees usually come with adjustable triggers, but if yours didn’t, help is on the way. Whether it’s an old military surplus rifle that you’re modifying or a modern hunter that needs a little bit of work, installing a new trigger is easy and worthwhile.

A stiff trigger pull can be the difference between a bullseye and the 9 ring, or the difference between a clean kill and a long walk through the bush chasing a wounded animal. If you want to see the difference a good trigger can make, one of the best examples you could have would be to try a 10/22 with a match trigger, and then shoot one with the standard trigger. After shooting with a lightened trigger for so long, I thought the safety was on when I tried to pull the standard trigger.

The tools you’ll need

There’s not much to this job really. Most stock triggers are removed by driving out the pin that holds the unit in place. This pin also acts as the fulcrum for the trigger set and reset. To drive this out, you’ll need a hammer and punch – or a filed down nail if you don’t have a punch to hand.

Depending on the trigger unit, you may need a small spanner or wrench to adjust lock nuts, and probably some allen keys or screwdrivers to adjust pull and sear engagement. Depending on your rifle, you’ll probably need a large flat head screwdriver to undo your action screws.

The tools needed for this job are pretty simple and should all be in your tool box already.
The tools needed for this job are pretty simple and should all be in your tool box already.

The trigger of choice

Of course all of this is moot if you don’t have a trigger to install. There are a few options out there, depending on your breed of rifle. Ruger 10/22s, AR15s and Rem 700s have a multitude of aftermarket bang switches, however if you’re improving an older rifle you may have to do some digging to find the trigger you need.

 

Nice new trigger thanks to Boyds Gunstocks.
Nice new trigger thanks to Boyds Gunstocks.

My most recent trigger install is a BOLD Trigger from Boyds for my Husqvarna M38. As I’ve mentioned before, I don’t like using a safety – an empty rifle is the best type of safety – so I went for the version without the side safety. However, if you do like to use your safety in addition to safe gun handling practices, the side safety is much more convenient than the toggle on the back of the bolt on the old Swedes.

The 94/96 trigger fits the M38 perfectly. Boyds also stocks triggers for the 98-family Mausers, as well as a Mosin Nagant trigger. Other hardware obtainable from the gun stock manufacturer include trigger guards and floor metal, as well as sling swivel studs and action screws.

Extra inletting

Depending on your trigger, action and stock, there could be some extra in letting to do. Thankfully with the Boyds stock this rifle is destined for, there is ample space for the trigger. However, before I get round to bedding and finishing that stock, I’ll be taking out a bit of material from the current stock to allow the larger trigger unit to fit.

For this job you may want to use a mill. However, hand tools or a dremel will do just fine.

The easy part

The easy part is the install itself. For most triggers, all you’ll need to do is punch out the retaining pin, put the new trigger in the old one’s place, and insert the pin again. That’s almost all there is to it.

With the BOLD Trigger, there’s a grub screw forward of the pin which, when tightened, keeps the unit in place. The mechanism is quite different from the original trigger, so you won’t need the old spring or any of that. If there is any issue with fit (as there can be with the many variations of these beloved milsurp rifles), the instructions that come with your trigger should tell you where you need to add or remove material.

Adjusting the pull and sear engagement

This is where your new trigger comes into its own. It will have its usual factory setting – 3 pounds for the single-stage BOLD Triggers – and an adjustable range. The range on my new trigger is 2-4 pounds, and the sear engagement can be altered too.

On my model, this is done by loosening the locking nuts and adjusting the grub screws with an allen key. In the photo below, you can see I’ve started on this in the photo below, as the factory seal yellow paint has been broken.

The yellow factory seal on the adjustment screws is broken.
The yellow factory seal on the adjustment screws is broken.

I’ve adjusted my trigger to the lightest it will go. This rifle will be a range-only queen, so the heavier pull you’d want on a hunting rifle is not necessary. When adjusting sear engagement, work the bolt rapidly to make sure it won’t fire on closing – too little sear engagement and you could end up with an unsafe rifle.

Once the trigger pull is where you want it – I shouldn’t have to say this, but obviously you’re testing this on an empty chamber or dummy round – it’s time to tighten up the locking nuts. Your particular trigger may have different instructions or mechanisms, so make sure you follow the included install directions.

Of course, the number one concern when modifying a rifle is safety when operating, as well as during the install process. If you’re unsure of how to properly install or set your trigger, your local gunsmith should be able to help you out for a very reasonable fee, as the the work involved is not onerous.

JW-15 in Boyds laminate stock.

Custom rifles vs Factory rifles – who wins?

Let me preface this by saying… How long is a piece of string? If you’re looking for the definitive guide on the all-time showdown between factory and custom rifles, you’ve got a long wait ahead of you. There’s no way to say one is categorically better than the other, but depending on your needs, one will suit you more than another. Here’s a quick run down on the two options.

Custom vs “Custom”

Well, maybe there are three options. There are rifles that are custom built by fantastic gunsmiths, or even several different people (i.e. barrel manufacturer, suppressor builder, stock maker, etc), and they can run into the tens-of-thousands of dollars. Chances are you’re not comparing a $35,000 rifle built on a Surgeon action to a Weatherby. So, realistically, these types of custom rifles fall outside of the scope of this discussion.

There are even the customised Remington 700s, Sakos and others you can buy direct from a gun store, which have been assembled with a host of accessories and a non-factory stock, etc, which offer “custom” rifles at lower costs and with a lot less effort. This a kind of middle-ground which, again, falls outside of the debate of custom vs factory.

Factory rifles

There are a host of incredibly good choices out there when it comes to factory target or hunting rifles. And the fact of the matter is, with modern production techniques and better quality control standards, many of these rifles are incredibly accurate out of the box.

Sako guarantees the Tikka T3 line to produce an MOA 3-shot group out of the box, and they boldly make the same claim with their T3 varmint and tac and 5-shot group. That’s pretty impressive. However, that doesn’t mean your new Tikka T3 Lite in stainless/synthetic will do that with any ammo you feed it. Bear in mind, Sako tests rifles with ammunition they produce themselves.

So, you may need to find just the right brand of ammunition, or even reload your own to get that level of accuracy.

The great thing about factory rifles is that if you look after them and keep track of how many rounds you put through them, you’ll generally get a pretty good resale value if you decide to switch calibres or clean out the safe down the line. Selling firearms is just foreign to me – I want more, not less – so I couldn’t really relate personally. However, for some, it’s a major benefit.

Another aspect of factory rifles, and this is one that I can understand, is that you have warranties and guarantees form manufacturers and retailers. If something goes wrong with a stock-standard rifle, you’re usually okay. Again, this comes down to incredibly efficient modern materials and processes – a lot of manufacturers are so confident, they will give you a lifetime warranty, even with their base models.

Custom rifles

A lot of firearm owners like to try and get more for less. They’ll buy a rusty old milsurp and try restore it, or even convert a P14 action from .303 to a .338 Lapua long-distance shooter. It’s this undeniable urge to make something better and more accurate – but cheap.

Many people try, and many people fail. The old adage “cheap, accurate, reliable – pick two” still stands true. However, not all is lost. Many backyard tinkerers find that they learn more about gunsmithing, rifle maintenance and internal or external ballistics by working on their own firearms than if they bought an out-of-the-box MOA-shooter. It gives you a more holistic view and respect for firearms, and generally makes you a better shooter. The more you know about how your rifle works, the better you can work with it.

Modified Mauser bolt action.
This modified Mauser bolt action was a lot more work, but is a joy to shoot.

What I have found with my own projects, from JW-15s to Swedish Mausers, is you’ll probably spend enough money in the end to have bought a tack-driving factory rifle. So why would you do it?

  1. The initial outlay is low. Three or four hundred for an M38 in 6.5×55 which might need a lot of work to be great, but at least in the meantime, it’s still good.
  2. It’s a project. If you yearn to create your own sub-MOA rifle and constantly look up the latest Boyds’ rifle stocks or DPT muzzle devices, then this probably for you.
  3. It’s unique. Hey, it’s the gun you built, not the one Howa, Marlin or Remington made. There’s a certain amount of pride in this, and you can make it look and feel the way you want.
  4. Individual needs. Hey, if you need a bush gun – cut down a .303. If you want an odd-looking F-Class gun, try your hand at “improving” an old Mauser. The best part is never feeling bad about cutting into the steel – coz it only cost $250.

Who wins?

Well, if you want a reliable, dependable and accurate rifle to take hunting or to the range, you could go and get yourself a Tikka T3 Lite in stainless/synthetic for less than $1200. Chances are your home-improved P14 or Model 1896 is going to end up costing you more with a new/improved stock, bedding, barrel and chambering, suppressor, bases drilled and tapped, etc, etc.

floor metal
Floor metal from 1943 looking fresh and ready to go.

However, if you want something unique that you can enjoy working on for months – or even years – pick up a donor action to work with. Even an older (pre-1964) M70 or Remmy 700 is fun to use. And the best part is if you buy a complete milsurp, you can probably enjoy shooting it “as is” to start with for very little outlay.

I’ve heard many Tikka T3 owners say their rifle is “boringly accurate”. And that is high praise for any manufacturer. So, at the end of the day, if you want to drill tiny holes into paper or leave gaping exit wounds in deer at 400 yards – get the factory rifle. If you want to feel like you earned your way to shooting sub-MOA or making long-distance kills, a project might be on the cards.